Automatic Needle Coil Winder for BLDC in Slot Stator

Automatic Needle Coil Winder for BLDC in Slot Stator

Product overview:

The double stations motor stator coil winding machine is used for the BLDC motor manufacturing, adoptsa double-station design for multi-pole stator coil winding.Each action cycle will wind 2 stators at the same time, Only manual loading is required, the coil winding machine automatically clamps the mold, which reduces the labor intensity and greatly improves the production efficiency. Multiple tap (can be set by screen), wire clamping and wire cutting can be realized during winding process.The number of slots and the number of turns can be set by man-machine interface; all aluminum alloy (anodizing treatment) plus imported acrylic protection;electrical control ,setting and display by PLC, display and Servo Motor ,it is very safe and reliable.

Application:

The BLDC needle winding machine is especially suitable for range hood motor, hair curler motor, servo motor, brushless household motor, Stepper Motor, fan motor, Ceiling fan motor,bladeless fan motor, brushless power tools, brushless medical equipment and other types of Dc Brushless Motor.

Function and Characteristics:

1.For multi-pole BLDC stator coil winding, manual loading and unloading, automatic clamping, winding and shearing;

2.The frame adopts thickened 4080 aluminum profile, and the table plate adopts cast iron to absorb vibration, even when winding at high speed, the vibration is very small.

3.Tooling and fixture parts adopt downward positioning mode, stable positioning and reliable tightening.

4.Wire clamping and wire cutting, line part structure compact, wire clamping and wire cutting is completed at one time;

5.Different stator and winding parameters can be quickly switched through the HMI to adapt to different stator requirements.

6.Quick change-overof tooling;(20 minutes with proficiency)

7.Full aluminum alloy protection

8.PLC control, fault display

9.The wire tightness is moderate, no injury, no breakage, ect.

10.Equipment safety index: accord with CE standard.

Specification:

Product name:	Double Stations BLDC Stator Needle Coil Winding Machine
Wire diameter:	φ0.13-φ1.2 mm(Other specifications can be specially designed)
BLDC Stator ID:	φ25-φ60 mm (Other specifications can be specially designed)
BLDC Stator OD:	φ60-φ200 mm (Other specifications can be specially designed)
BLDC stator stack length:	10-80mm(Standard stroke) 100-200mm(Long stroke, special customization)
Spindle speeds:	0--600 RPM (adjustable)
Applicable pole number:	multipolar
Winding working stations:	Double two
Voltage:	380V/50HZ Three phase four wires
Air pressure:	0.5--1MPa
Power:	20KW
Servo mechanism:	One 3KW Indexing Motor One 3KW Winding Motor with Brake 750W or two wiring motor
Cycle time:	Depending on the winding parameters
Noise:	Below 60-70 decibels
Weight:	500KG
Dimension:	1100*1300*1700mm(Length * width * height)

Picture show:

1. Stator needle coil winding machine internal display

2. Brushless stator display completed by winding

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Product Categories : BLDC motor manufacturer